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Contract Packaging Service Specialties
Case Study
Awards and Recognition
 
Title Contract Packaging
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subtitle Case Study
   

Jacobson Contract Packaging & Manufacturing has worked with industry leaders to find innovative and cost effective answers for their packaging needs. Our "Can Do" attitude and intense focus on customer service enhances the value of our services. We are a full-service packager working each project from package conception to distribution. Please refer to our case studies:


FOOD AND BEVERAGE

Beverage Multi-Packing with Pre-Printed Shrink-Wrap; Custom Pallet Builds; Distribution Services:

The relationship with a leading sports drink company began with 157,000 square feet in Tolleson, AZ in 1999. Jacobson established and managed a distribution center while providing packaging services that included the assembly of club store multi-packs and display pallet builds. This operation is ongoing.

Working as a team to start up a packaging and distribution facility in Tracy, CA, Jacobson secured a 508,000 square foot space in Tracy, CA that would meet the company's needs for both packaging and distribution operations.

After securing space, Jacobson designed the needed packaging line, financed and purchased equipment, and hired and trained personnel to run a 7 day, 3 shift operation. Jacobson Packaging and Jacobson Warehouse are able to compliment each other in this operation by combining packaging with storage and distribution.

The operation services now flexes up to 800,000 square feet to accommodate a seasonal business during peak months.


Full Service Bagging and Packaging; Custom Pallet Builds:

Jacobson was awarded the opportunity to work with a leading snack foods manufacturer on a large scale club store project for its popular beef jerky snacks. Jacobson was able to provide turn-key service by working with existing vendors to develop and purchase the printed bags used for the multi-pack. In addition, Jacobson sources many of the other components necessary to complete the final pallet display.

As part of this project, Jacobson:

  • Created USDA certified space specific to the project and now houses a USDA inspector.
  • Added additional capacity with new bagging equipment and designed the production line for optimum production output.
  • Staffs and manages a two-shift, 5 day operation.
  • Provides daily custom reporting to address inventory and production information - inventory management on a daily basis. Provides additional services including storage and shuttle service to and from the customer's in-house distribution facilities.

Food Packaging

In September, 2000, Jacobson Packaging Company was awarded the contract to handle all secondary packaging, display building and promotional packaging for an exciting new food product from a leading Fortune 500 company. Jacobson was awarded the contract based on its proven ability to provide full-service, turn-key solutions to meet the client's supply chain requirements with an integrated packaging and warehousing solution. Newly designed packaging required unique labeling technology, temperature-controlled storage and other packaging expertise. Packaging services included:

  • State of the art full bottle contoured sleeve labeling
  • Temperature controlled label storage
  • Packaging display and store module construction
  • Multi-packing and other value-added packaging services

As part of this project, Jacobson operated 230,000 square feet of dedicated warehouse and packaging space divided between two locations and provided dedicated shuttle services and outbound transportation. Services were provided by both full time employees and temporary labor provided by Jacobson Staffing Company. Jacobson continues to provide custom packaging services for many of this customer's special projects and promotions.


Hand-Pack and Brite Stock Programs; Cross Dock Services

Jacobson Packaging manages a variety of packaging projects for a leading spice and seasoning company in the Midwest. Projects include a year-round hand pack operation for delicate spices such as bay leaves and cinnamon sticks. Jacobson employs up to 100 employees at various times to offer the following services:

  • Hand pack operations
  • Brite stock program
  • Pre-pack assembly
  • Export labeling
  • Shrink packaging and banding
  • Pallet displays
  • Bar-coding
  • Light assembly
  • Bagging

This operation is Kosher and Passover certified and is also approved by the FDA and AIB.


Custom Pallet Builds and Distribution Services

Iowa is the home of the U.S.'s largest pasta manufacturer. Jacobson was awarded this project, which includes a 180,000 square foot national distribution center attached to the plant. Jacobson provides the management and labor for a three shift, six days per week operation.

Jacobson Packaging provides full service packaging assistance that includes package design and materials sourcing. Jacobson has provided the expertise and labor needed for the design and assembly of a variety of ongoing projects:

  • various multi-pack shrink-wraps of pastas and sauces
  • custom pallet display builds
  • customized mixed pallet loads

Other services includes real-time EDI technology, logistics and transportation assistance, a pallet exchange program and an off-site return goods warehouse.


Package Design Assistance, Custom Automated Spice Filling and Promotional Packaging for Housewares

Jacobson joined forces with a marketer of high-end soft handled kitchen tools when they entered the spice market in 2000. These unique seasoning products were made available in stores such as Crate and Barrel, Williams-Sonoma, and Bed, Bath, and Beyond.

Jacobson Packaging financed the purchase of customized filling equipment for an unique package design that included a built-in grinder for each spice container.

Packaging Services included:

  • Custom filling of over 900,000 spice grinders per year
  • Construction of custom display design for kitchen tool lines
  • Multi-packs and other value-added packaging configurations
  • Direct store delivery operations as needed

INDUSTRIAL ASSEMBLY-

CONSUMER GOODS

Industrial Assembly; Full Service Parts Consignment; Distribution Services

When a leading tire and rubber company was looking for a third party provider to assist in the growth of their retail value-added product lines, Jacobson was the perfect fit. Within four weeks of final discussions, Jacobson began operating a full service assembly operation assembling garden hoses for the lawn and garden retail market.

Jacobson financed the purchase of the required coiling, coupling and crimping equipment for eight assembly lines, coordinated installation and implemented the necessary site requirements, all within a 4-week window. As part of this full-service operation, Jacobson now sources and purchases all components, manages inventory and staffs and trains a 3-shift operation to keep up with client demand. Productivity goals were achieved and surpassed within three weeks of start-up. As part of the Process Control Plan developed by Jacobson for its customer, we ensure quality of the hose, coiling and components and have implemented enhanced quality and safety measures for our employees.

In addition, Jacobson manages the distribution aspect of the project, which includes staging orders for individual stores, consolidating those orders by distribution center and arranging for shipment. SAP technology keeps information flowing between Jacobson and the client all day, every day.

Since the inception of this initial project, Jacobson has assumed the management of a three shift operation near the hose plant, supporting their manufacturing operation with custom hose assemblies for a variety of markets. Jacobson adjusts its staff to meet client demand-operating with as many as 180 employees during peak months. From conception to distribution, Jacobson offers expertise in every area.


Full-Service Consignment, Packaging and Distribution

Jacobson has partnered with a nationwide supplier of storage rental facilities and packaging materials sold at retail. Jacobson serves as distributor, packager and fulfillment center for a portion of the packaging supplies marketed by this entity. This is a full service operation based in Des Moines that services 1500 locations across the nation.

As part of this project, Jacobson:

  • Purchases packaging materials and provides them to the customer on a consignment basis.
  • Manages the purchasing, packaging, order processing, and fulfillment aspects of the business.
  • Integrated our computer networks and streamlined order process and invoicing so that flat files can be received directly through the client's network, thus eliminating EDI fees and other costs related to order placement and processing.
  • Reduced packaging costs with new ideas and strategic vendor partnering.
  • Assisted with packaging design and case optimization.

Jacobson was able to achieve cost savings by suggesting and implementing new packaging ideas and by partnering with manufacturers to eliminate additional supply chain costs on packing materials.


Global Fulfillment and Customized Packaging Services

Jacobson Packaging has operated a full-service consignment and global fulfillment operation for one of the world's best known and highly regarded appliance manufacturers since 2000. Jacobson purchases and maintains an inventory in excess of $2,000,000 of product literature and promotional items. In addition, Jacobson inventories another $2,000,000 in high-end small electrics and distributes them directly to consumers around the world.

Services include:

  • Purchase and consignment of literature and promotional items.
  • Pick and pack literature fulfillment for dealers and retailers. Jacobson fills approximately 80,000 individual orders per year.
  • Order fulfillment for small electrics division to both individual consumers and dealer/retail customers. This includes handling product returns and the rework and refurbish of faulty units.
  • Dedicated phone lines for order placement.
  • Flexible global shipping services including UPS, USPS and LTL shipments.
  • Integrated computer network with the client for easy order placement and inventory control.

HEALTH AND BEAUTY

Full-Service Materials Sourcing, Packaging and Distribution

In 2000, Jacobson Packaging began its alliance with a leading provider of private label personal care products for national retail store chains. Specific and unique equipment, special liquid fillers, and high tech film work had to be acquired to set the program in motion.

All equipment and packaging materials were purchased and managed by Jacobson personnel, providing a complete, turn-key service.

Jacobson has been honored to receive this company's Vendor of the Year Award for outstanding service and attention to cost reducing details and improved turn-around time.